Mechanical Engineering > GATE 2025 > Machining
Cylindrical workpieces of diameter 60 mm and length 400 mm are machined on a lathe at a cutting speed of 25 m min-1 and a feed of 0.2 mm rev-1. The Taylor's tool life parameters C and n for this setup are 75 and 0.25, respectively. The tool changing time is 3 minutes. With a labor and overhead cost of ¥5 per minute, the tool changing cost per piece is ______ (rounded off to 2 decimal places).

Correct : 2.79

Given Data
Workpiece Diameter (D) = 60 mm
Workpiece Length (L) = 400 mm
Cutting Speed (V) = 25 m min-1
Feed (f) = 0.2 mm rev-1
Taylor"s Constant C = 75, n = 0.25
Tool Changing Time (Tc) = 3 min
Labor and Overhead Cost = ¥5 per min
Tool Life Using Taylor"s Equation
VTn = C
25 × T0.25 = 75
T0.25 = 3
T = 34 = 81 minutes
Spindle Speed (N)
N = (1000 × V) / (π × D)
N = (1000 × 25) / (π × 60)
N ≈ 132.63 rev/min
Machining Time per Piece (Tm)
Tm = L / (f × N)
Tm = 400 / (0.2 × 132.63)
Tm15.08 minutes
Number of Tool Changes per Piece
Tool changes per piece = Tm / T
= 15.08 / 81
= 0.1862
Tool Changing Cost per Piece
Cost = Tool changes per piece × Tc × Labor cost per min
= 0.1862 × 3 × 5
= 0.1862 × 15
= ¥2.79
Tool Changing Cost per Piece = ¥2.79

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